19AUGUST, 2021INSIGHTSLean manufacturing has always been a critical part of Faurecia's operations. Recently, we've utilized two digital tools that not only support our lean manufacturing objectives but enhance our transformation into a future mobility provider.As background: Faurecia is one of the world's largest automotive technology suppliers with more than 200 locations across five continents. Faurecia's product portfolio includes vehicle interiors, seats, electronics, and clean mobility systems, and one in three vehicles on the road has Faurecia technologies. The scope and breadth of our organization puts even more emphasis on our ability to operate in a lean manner, which is where our two latest digital tools come into play.Our first digital tool is Delmia, a software solution that helps optimize manufacturing floor layouts and equipment installations. Prior to finalizing the design of the equipment, we utilize Delmia to create a simulation of the shop floor layout, which is then uploaded it into virtual reality glasses. Within the glasses, we can "walk" the assembly lines and validate machine design, machine location / orientation, material locations, and ergonomic positions for operators. Eliminating waste is the ultimate goal in lean manufacturing, so the virtual simulation enables us to identify extra operator movements, material WIP levels, part stagnation, and overproduction.By doing virtual walkthroughs, we can change the machine's design before it's built and adjust the assembly layout if UTILIZING DIGITAL TOOLS FOR LEAN OPTIMIZATIONBy Matt Myrand, Group Advanced Manufacturing and Supply Chain Manager, Faurecia
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