Electromagnetic Testing: Advancing Industrial Equipment Performance across Canada

Fremont, CA: Electronic systems are vital to modern industrial equipment and need to be reliable while avoiding interference with other equipment. EMC has emerged as a critical factor in the development of the equipment, as factories have increasingly started to use connected machines, automated controls, and smart production systems. Communication, sensors and control functions can be interfered with by unwanted electromagnetic noise, making it imperative to test for accurate and reliable operations.

Industrial EMC testing is changing with increasingly sophisticated measurement equipment and with digitally supported testing processes. Electromagnetic emissions can now be studied more closely, and potential interference sources can be found at an early stage in the development process.

Stay ahead of the industry with exclusive feature stories on the top companies, expert insights and the latest news delivered straight to your inbox. Subscribe today.

How Are Digital Tools Improving EMC Testing Accuracy?

New advanced measurement systems provide engineers with a better understanding of electromagnetic behavior. Up-to-date spectrum analyzers can detect signals in wide bands of frequencies and assist in identifying emitted frequencies that might be hard to isolate. Automated measurement functions can trim repetitive jobs and give technicians more time to interpret results and check out unusual readings.

Another key development has been simulation. Engineers can use models to simulate electromagnetic activity when designing a system and try out the potential interactions between components before creating a physical prototype. This type of virtual testing is not meant to replace laboratory testing, but it can help teams find potential issues earlier. This will then enable manufacturers to make design modifications in a more confident manner without investing too many resources in a large amount of physical testing.

Handling information from testing is also improving, with the help of software. Digital platforms can conduct measurements, compare and document results more efficiently. Better data management allows engineers to track test conditions and to review results in the event of equipment design changes. It also helps to facilitate communication between engineering and manufacturing teams, especially if the product is a result of the efforts of several experts.

What Technologies Are Strengthening EMC Testing For Manufacturers?

In complex testing environments, automation is becoming increasingly valuable. With the robotic positioning system, equipment or antennas can be moved with consistent precision, minimizing variations from manual positioning. Automated test sequences also enable repeatability of tests under controlled conditions as engineers progress through the testing process.

Real-time monitoring provides further transparency. When equipment is running under various loads and operating conditions, engineers can watch the electromagnetic emissions. This can show interference patterns that are not seen in any one static measurement. It is particularly helpful when there are several electronic systems within industrial machinery that communicate as the machine operates.

More in News

By assigning packaging activities to specialist service providers who make use of cutting-edge technologies and stringent quality control procedures, contract packaging is a strategic outsourcing solution that guarantees product safety and regulatory compliance. The role of contract packaging in ensuring product integrity is multifaceted, encompassing expertise in packaging materials, advanced technology, and strict adherence to industry regulations. Contract packaging companies have specialized knowledge and state-of-the-art equipment to execute precise, efficient, and safe packaging processes. Their commitment to quality control involves rigorous inspections, testing, and compliance with standards such as Good Manufacturing Practices (GMP) and Hazard Analysis Critical Control Points (HACCP). Traceability systems are integral to managing recalls, with contract packagers playing a crucial role in minimizing risks and safeguarding brand reputation. Ensuring regulatory compliance is another critical function of contract packaging providers. They are adept at navigating complex industry regulations, including those from the FDA, USDA, and European Union, helping businesses avoid costly penalties. Additionally, they ensure labeling accuracy, guaranteeing that all legal requirements, including ingredient lists, nutritional information, and warning statements, are met. The choice of packaging materials is also paramount, with contract packaging companies selecting safe, product-compatible materials that are compliant with relevant regulations. Thorough risk assessments, continuous improvement practices, and effective recall management actively reduce the risk of recalls. Contract packaging providers conduct regular audits, training, and technology upgrades to mitigate potential hazards and enhance packaging reliability. In the event of a recall, their efficient management minimizes disruption and protects the brand's reputation. Recent trends in the contract packaging industry highlight a growing focus on sustainability and environmental responsibility. Providers increasingly offer eco-friendly solutions, such as recyclable materials, reduced packaging, and carbon-neutral practices. Additionally, advancements in automation, including robotic systems, artificial intelligence, and data analytics, are revolutionizing the industry, improving efficiency, accuracy, and traceability. Customization and flexibility in packaging solutions further allow businesses to tailor their packaging to specific industry needs and brand identities, enhancing market relevance and consumer appeal. Several key factors should be considered when selecting a contract packaging provider with extensive experience and expertise in the industry and a proven track record of delivering high-quality packaging solutions. Verifying that the provider has stringent quality control measures, including regular inspections, testing, and necessary certifications, is also essential. Additionally, ensure that the provider fully complies with all relevant industry regulations. Capacity and flexibility are also crucial; the provider should be able to handle the current volume and adapt to any future changes in the packaging needs. Choose a provider that leverages modern technology and is committed to continuous innovation. Contract packaging is crucial in ensuring product safety and regulatory compliance. By utilizing specialized service providers' expertise, advanced technology, and stringent quality control measures, businesses can mitigate risks, safeguard their brands, and guarantee the delivery of safe, compliant products to consumers. ...Read more
In Canada, industrial coating is a vital part of the solution for steel and concrete and other surfaces to find protection from corrosion, abrasion, chemicals, moisture and harsh operating environments. Industrial coating services integrate surface preparation, selection and application of the coating material so as to maximize the asset life and ensure functional performance. Proper substrate pre-treatment, preparation, and application quality are crucial to the success of the coating. The quality of the final coating will rely heavily on the quality of both preparation and application. Changing Priorities across Canadian Coating Operations Infrastructure and equipment are increasingly operating in harsh environments, with increased focus on long-lasting surface protection in Canada's industrial facilities. Steel structures that are exposed to moisture, road salts and industrial contaminants must be coated with systems that are known to stay adhered to the steel and resist corrosion for long periods of service. Exposure profile is now being used to a growing extent, not just a standard coating specification, to define the selection. Epoxy systems can offer good adhesion and chemical resistance, and polyurethane finishes can offer weather resistance and protection from ultraviolet exposure if there is significant exposure to the outdoors. Surface preparation still plays a key role in the performance of coatings. Contaminants, corrosion products, mill scale and inadequate bonding of existing coatings can cause insufficient adhesion. Industrial coating contractors are thus paying more attention to abrasive blasting, mechanical preparation and surface cleanliness prior to coating. It is always useful to measure surface profile and to monitor environmental factors to achieve improved control of the coating process and minimize the chances of early deterioration. Different sectors have specific requirements for coatings. For instance, processing facilities require coatings that can withstand chemical exposure and frequent cleaning. In contrast, transportation infrastructure needs coatings that resist abrasion, moisture, and de-icing materials. Friction or particle impact can cause wear to industrial equipment and require protection. A more suitable protection can be achieved by using a coating system designed based on the actual operating environment than by a generic coating specification. Solving Coating Challenges through Better Application Practices Applying a new coating system over an existing corroded substrate can present challenges in corrosion control. The solution starts by conducting a condition assessment that will establish the level of corrosion and pinpoint those areas that need a more thorough preparation or repair treatment. Localized treatment can be undertaken to restore a damaged area before the application of the coating process, and helps to form a sound surface in order to provide protection. Good preparation enables coating specifications to be based on the actual status of the asset and not assumptions based on the appearance of the asset. Curing, adhesion, and coating quality may be influenced by temperature and humidity during application. Canadian industrial projects require extensive environmental variation monitoring for quality control. Surface temperature measurements, humidity readings and dew-point calculations by the contractor can be utilized to decide if the ambient atmosphere is suitable for the application. Timed up or down to conditions or controlled application environments may help to increase curing consistency. Getting access to large structures may cause practical issues, especially where elevation steelwork, tanks and complex equipment are located. The solution is a combination of access planning and application techniques where coating personnel can safely access the areas of interest without compromising coverage and can maintain a consistent coverage area. Depending on the work area and structure, scaffolding, lifts and special equipment can be chosen. The planning of access also gives greater assurance of avoiding missed surfaces that may serve as starting points for corrosion. Advancing Surface Protection and Stakeholder Value Progress is being made in coating formulation, which is leading to the development of systems for specific performance goals, not as one-size-fits-all. High-solids coatings can deliver a significant coating thickness in relatively few coats, and certain epoxy and polyurethane coatings can be used to protect against chemical exposure, abrasion and weathering. For conditions of high temperatures, where traditional systems would lose performance, thermal-resistant coatings can help equipment maintain its performance. Coating selection is now becoming more and more dependent on the matching of the coating properties for the actual service conditions. Coating quality can also be improved by the improvement of inspection technology. Digital thickness gauges can help measure thickness quickly over large areas, and adhesion testing can be used to help determine the strength of the bond as needed. Holiday detection can detect any discontinuities in the protective coating system on tanks, pipelines and other assets where even minor discontinuities might expose the asset. Consistency of application of protective systems can be assured by better inspection, which provides asset owners with greater confidence. Another area of opportunity for industrial coating management is condition-based maintenance. Operators of facilities can determine coating condition and prioritize areas based on corrosion development, coating breakdown and operating exposure rather than fixed recoating intervals. Inspection records may be used to indicate where further protection or design alterations may be warranted and may highlight areas of concern where they are not. This can aid in more efficient spending of maintenance and making sure that avoidable deterioration is avoided. ...Read more
The manufacturing sector, beyond technological advancements and evolving market demands, a crucial shift is occurring within its workforce: the rise of the multigenerational team. Today's manufacturing floors and offices are increasingly populated by individuals spanning Baby Boomers, Generation X, Millennials, and Generation Z, each bringing unique experiences, skills, and work styles. However, it also presents distinct challenges in fostering seamless collaboration and maximizing productivity.  Effectively managing a multigenerational workforce is not just a good practice, it's a strategic imperative for manufacturing organizations aiming for sustained success. Ignoring the nuances of each generation can lead to miscommunication, conflict, decreased morale, and ultimately, a negative impact on the bottom line. Conversely, embracing and leveraging the strengths of each cohort can unlock unprecedented levels of creativity, problem-solving capabilities, and overall efficiency, making it a top priority for manufacturing leaders. Strategies for Fostering Collaboration and Productivity To effectively navigate the complexities of a multigenerational manufacturing workforce, organizations must implement a comprehensive and inclusive approach that fosters collaboration, knowledge sharing, and adaptability. A critical first step is developing inclusive communication strategies. This involves offering a variety of communication channels—such as face-to-face meetings, emails, instant messaging, and video conferencing—to accommodate different preferences. Clear communication protocols should be established, along with an emphasis on active listening, empathy, and visual tools like diagrams and charts to enhance mutual understanding across age groups. Cross-generational mentorship and structured knowledge transfer initiatives are critical to sustaining expertise within manufacturing organizations. Pairing experienced Baby Boomers and Generation X professionals with Millennials and Generation Z employees encourages the exchange of institutional knowledge and technical capabilities. Companies such as Ujigami , which provides advanced manufacturing and precision engineering solutions, operate in environments where preserving technical know-how while integrating digital advancements is essential for long-term competitiveness. Reverse mentoring programs further enable digitally proficient younger employees to support senior colleagues in adopting emerging tools and platforms. Capturing key processes through formal knowledge management systems and delivering blended training workshops—combining traditional machining techniques with digital design methodologies—strengthens workforce continuity and adaptability. Flexible work arrangements are increasingly valued, particularly by younger generations. While manufacturing environments may limit remote work, options such as flexible scheduling or compressed workweeks can improve work-life balance and boost retention. A focus on results, rather than rigid schedules, resonates with employees who value autonomy and efficiency. CA Engineering (CAE) delivers engineering and technical solutions that enhance manufacturing innovation, workforce development, and integrated process optimization. A culture of continuous learning is foundational to workforce adaptability. Organizations should provide diverse training formats—including online learning, on-the-job training, and peer-to-peer sessions—to address varying learning preferences. Upskilling and reskilling in areas like automation, robotics, and data analytics are essential, along with tuition reimbursement and career development opportunities that appeal across age groups. Encouraging collaborative teamwork through cross-functional, cross-generational project teams can harness diverse skills and foster mutual respect. Team-building initiatives and the use of collaborative platforms help bridge generational divides and enhance productivity. Recognizing and rewarding contributions—tailored to what motivates different generations—reinforces a culture of appreciation. This includes acknowledging mentorship, innovation, and teamwork alongside individual achievements. Latest Trends and Insights A heightened emphasis on digital dexterity is prompting organizations to invest in tailored digital literacy programs that accommodate varying skill levels across the workforce. Alongside this, hybrid work models are gaining traction, particularly for roles in engineering, design, and management. This shift requires robust collaboration frameworks that bridge generational divides between on-site and remote teams. Gamification is also emerging as a popular strategy to enhance training and engagement, particularly among younger employees, through interactive, digital learning platforms. Simultaneously, the integration of AI-powered collaboration tools is streamlining communication and workflow management across diverse teams. Recognizing the importance of holistic support, many manufacturers are expanding their focus on employee well-being, including mental health resources tailored to multigenerational needs. Sustainability also has become a unifying principle—resonating with younger employees’ values while aligning with the long-term strategic vision of seasoned professionals—further reinforcing its role as a cultural cornerstone within the industry. Managing a multigenerational workforce in the manufacturing sector is not without its challenges, but the potential rewards in terms of innovation, productivity, and organizational resilience are significant. By understanding the unique characteristics and needs of each generation, implementing inclusive strategies, and embracing technological advancements, manufacturing companies can create a collaborative and productive environment where all employees feel valued, engaged, and empowered to contribute their best. The future of manufacturing hinges on the ability to effectively bridge the generational divide and harness the collective power of a diverse workforce. By prioritizing communication, knowledge transfer, flexibility, and inspiring a culture of continuous learning, manufacturing organizations can build stronger, more agile, and ultimately more successful operations in the years to come. ...Read more
A rotary seal can be one of the least expensive parts in an assembly while carrying an outsized share of reliability risk. Small dimensional drift or a poor match to shaft movement can shorten bearing life and force unplanned service. That makes purchase price a weak proxy for total exposure. The more useful question is whether a manufacturer can hold sealing behavior within a narrow window across repeated production runs while accounting for the conditions that change at the application level. For OEM programs, consistency matters because a design that performs well in validation but varies in production can create the same field problem under a different name. Dimensional fit is only the starting point. Seal geometry should be engineered around shaft speed, pressure, temperature and eccentricity rather than adapted from a near-match catalog part. Beam length and lip interference influence how a sealing lip follows the shaft or handles pressure. Spring position and contact geometry also affect friction or wear. Two assemblies using seals with similar outside dimensions may need very different internal designs. Precision manufacturers should be able to explain those differences in application terms and show how geometry is adjusted around the equipment rather than forcing the equipment into a standard seal architecture. That depth of engineering is particularly relevant when minor geometric changes alter contact behavior under load. “Clark Seals develops customized rotary and bearing seals around a 144-variable design matrix and combines geometry work with material selection for each application.” Material choice deserves the same scrutiny. NBR, HNBR, silicone and fluoroelastomers behave differently across temperature ranges and chemical environments, yet base polymer selection alone does not settle the issue. Formulation changes can affect friction and heat generation, which in turn influence service life. Manufacturing control then has to preserve the intended geometry despite material expansion, shrinkage, humidity and temperature variation. A strong supplier should connect formulation decisions to process control rather than treating material grade as an isolated specification. That distinction becomes more important in highervolume programs, where small production shifts can repeat across thousands of assemblies and make intermittent sealing problems difficult to isolate. Field failures reveal another dividing line. A useful seal partner should inspect the failed component and review installation conditions. It should then compare the existing design with an application-specific alternative. The purpose is not simply to replace a damaged part but to identify whether the failure began with material breakdown, lip geometry, installation or the surrounding shaft condition. Root-cause work is most valuable when it feeds back into the next design iteration and gives the OEM a clearer basis for qualification. That process also tests whether the supplier understands the application beyond nominal dimensions. Clark Seals merits consideration as a premier choice for OEMs that need application-specific elastomeric sealing rather than dimensional matching alone. It develops customized rotary and bearing seals around a 144-variable design matrix and combines geometry work with material selection for each application. Its engineering process also includes failedseal review and installation assessment alongside reverse engineering and application analysis when an existing design is underperforming. Clark Seals supports shaft seals and related molded rubber products while expanding U.S. production in Tulsa for higher-volume programs. For manufacturers weighing seal life against unit cost, its value lies in tying design detail to repeatable production and problem analysis instead of treating the seal as a commodity. ...Read more
Take Me Top