Businesses must locate a linear actuator that is effective, durable, and capable of moving a good amount of weight safely to get the most out of a motion system.
Fremont, CA: Intelligent actuators integrate intelligent technology with sturdy machinery to facilitate simple installation, configuration, and operation, allowing systems to be up and running rapidly and reliably. By combining intelligent features such as performance feedback or electronic programmable limit switches (EPLS), smart actuators are easier to configure, operate, adjust, diagnose, and monitor.
The benefits of smart actuators:
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Enhanced control and feedback
Integrated analog and digital I/O can offer positional feedback and permit precise position control with a programmable logic controller (PLC). Ethernet/IP connectivity is an additional operational option that enables direct connection to a PLC and provides a variety of control options and settings for programming motion sequences. In contrast to traditional actuators, the analog I/O of a smart actuator receives a position control signal and delivers feedback on the actuator's position. Digital inputs can extend or retract the actuator, while digital outputs indicate when the actuator's limits have been reached. In addition, using configuration software, the speed and other parameters of a smart actuator can be adjusted to account for changes while the actuator is in operation.
Improved productivity
During high-duty-cycle activities, typical actuator operation is frequently halted to allow a linear actuator's motor to cool from the heat it generates. A smart actuator enhances duty cycles, prolonging the time an actuator can function reliably. Ultimately, this boosts production rates. VFD control also permits automatic soft starting and smooth ramp-up acceleration to extend the operating life of an actuator. On the other hand, standard actuators provide the motor with full power at startup, resulting in up to six times the average operating current. Smart actuators start the motor gently and gradually increase speed, reducing component stress and extending the actuator's lifespan.
Simplified programming
Smart actuators facilitate the programming of application-specific parameters. Compared to actuators that use mechanical limit switches, EPLS enables better precision and accuracy, as well as the capability to repeat actions. Integrated VFDs and onboard control systems enable operators to program motion patterns and modify actuator speed to meet application requirements.
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